PRD-01Production & Process
Clip-on machine state monitoring
Legacy machines with no PLC access give no record of when they actually ran, idled or stopped.
DigitalEntryWeeksVendor-reported
Describe the problem
Tell the us what is actually going wrong — the line, the loss, the age of the equipment, the state of your data. It reads the library and returns a sequenced shortlist, with enablers ahead of the things that depend on them.
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PRD-02Production & Process
OEE monitoring and loss classification
Availability, performance and quality losses are tracked on paper or in a spreadsheet, so the real constraint is never visible.
DigitalEntry1–3 monthsProven
PRD-03Production & Process
Machine connectivity and OT data acquisition
Process data sits trapped inside PLCs and local HMIs, unavailable to anyone who could act on it.
DigitalCore3–6 monthsDirectional
PRD-04Production & Process
Digital work instructions
Paper travellers and printed SOPs go out of date, get lost, and cannot be versioned or audited.
DigitalEntryWeeksDirectional
PRD-05Production & Process
Digital andon and escalation
A stopped line waits minutes before the right person even knows about it.
DigitalEntryWeeksVendor-reported
PRD-06Production & Process
Digital SMED and changeover reduction
Changeover times vary wildly between shifts and nobody can say why.
DigitalEntry1–3 monthsProven
PRD-07Production & Process
No-code shopfloor applications
Every small shopfloor need turns into a custom software project nobody has budget for.
DigitalEntry1–3 monthsDirectional
PRD-08Production & Process
Camera-based part and box counting
Manual counting at the end of the line is slow and consistently inaccurate.
AIDigitalEntry1–3 monthsDirectional
PRD-09Production & Process
Cellular IIoT gateway on legacy PLCs
Older machines cannot be connected because the plant has no usable network reaching them.
DigitalEntryWeeksDirectional
PRD-10Production & Process
AI process parameter optimisation
Operators set process parameters from experience, leaving yield and rate on the table.
AIDigitalAdvanced6+ monthsProven
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